Molecular Sieve Loading and Unloading Services

At PT Yarco Jaya, we specialize in providing comprehensive loading and unloading services for molecular sieve beds, ensuring seamless operations for industries like LNG processing, petrochemicals, and natural gas dehydration. With years of experience and a commitment to excellence, we offer tailored solutions designed to maximize efficiency, safety, and compliance.

Our Services Include:

1. Unloading Spent Molecular Sieves

• System isolation and depressurization to ensure a safe working environment.
• Use of inert gas (e.g., nitrogen) purging to eliminate residual process fluids.
• Controlled removal of spent molecular sieves using specialized tools to minimize dust generation and exposure risks.
• Vessel cleaning and preparation for new sieve installation.
• Proper disposal of spent molecular sieves in compliance with environmental regulations.

2. Loading New Molecular Sieves

• Inspection of the vessel for cleanliness and readiness.
• Installation of support structures such as grids, screens, and ceramic balls.
• Precise loading techniques to ensure uniform bed density and prevent operational issues like channeling.
• Final inspection of bed height and vessel closure for optimal performance.

3. Startup and Commissioning Assistance

• Supervision of pre-activation steps, including heating and purging.
• Controlled startup sequence to ensure gradual flow and temperature ramp-up, avoiding thermal shock.
• Performance monitoring during commissioning to achieve peak operational efficiency.

4. Supervision and Training

• On-site supervision to ensure proper handling and installation techniques.
• Comprehensive training for your team on molecular sieve system operation and troubleshooting.

5. Operational Support

• Remote and on-site support for operational queries and system adjustments.
• Analysis and troubleshooting of performance issues such as moisture breakthrough or sieve degradation.

Why Choose PT Yarco Jaya?

Expertise: Over a decade of experience in molecular sieve handling for critical industries.

Safety First: Adherence to stringent safety standards and Lockout/Tagout (LOTO) protocols.

Tailored Solutions: Customized approaches to meet the unique needs of your facility.

End-to-End Support: From unloading spent sieves to ongoing operational guidance, we’re with you every step of the way.

Industries We Serve

LNG and natural gas processing

Petrochemical and refining industries

Oil and gas dehydration systems

Get in Touch

Let PT Yarco Jaya be your trusted partner for safe, efficient, and compliant molecular sieve loading and unloading services. Contact us today to discuss your project requirements and learn how we can optimize your operations.